WELDING AUTOMATION FOR PRODUCTIVITY AND REVENUE

July 31, 2018

Welding automation necessitates the utilization of machines to boost speed and precision while producing top quality welds. Scalping strategies are really simple to integrate in a production environment and cut potential risk of errors and inconsistent welds, bringing about higher productivity. This process allows companies to become more environmentally friendly which help end the requirement to send jobs overseas. For companies on a tighter budget, there is a choice to rent or lease various kinds of welding related equipment.

When Quality Welds are Critical. Welding is amongst the most complex manufacturing processes. Both manual and automatic welding has their distinct advantages. For many assemblies, manual fusing can still be the ideal alternative. However, welding automation can be a recommended process where excellence of the joint is important. It is usually a possible option when soldering done repeatedly on same parts.



Semi-Automatic vs. Fully Automatic. There are 2 categories of welding automation namely, semi-automatic and fully automatic. In semiautomatic soldering, parts loading into the soldering fixture, is often a manual process, while a weld controller keeps motion of torch and stillness with the parts at preset parameters. When the fuse is finished the operator removes the assembly and repeats the method. In fully automatic soldering, a personalized machine or group of machines loads the work-piece, places the part or torch in position and completes the weld. The machine also monitors excellence of the weld and unloads the welded product. Some quality checks may also be designed to the machine. Companies that assemble products in limited quantities but must correct welds can usually benefit from a semi-automatic system.

The Benefits of Welding Automation. Welding automation offers four distinct advantages such as quality, increased productivity, decreased labor costs, much less wastage. Quality achieved by combining mechanized torch and part motions with electronic recall of parameters. By reducing a persons reason from the welding process both semi-automatic and fully automatic systems aid in increasing output. With good speeds and minimal setup time, automated soldering systems can easily outpace manual soldering.

Welding Automation Apparatus. Welding automation includes several systems including positioners, manipulators, turning rolls, bed rollers, cutting machines, wire feeders, and remote monitoring, among others. A soldering positioner is often a convenient aide to boost productivity and quality. With the aid of a positioner setting up work-pieces towards the best possible positions can increase productivity by up to 70 %. What’s more, it permits ergonomic working comfort, which can be needed for welders that otherwise may match in stressful environments.

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